One connected production process
Material batching, mixing, conveying, moulding and pallet handling work together on the QT5-15 line, followed by curing.
Output end of the line: the stacker, QT5-15 main machine and a loaded pallet of blocks.
Stages
From batching to stacking
Six stages, then curing.
Batching
The PLD1200 three-bin batching station prepares aggregate for transfer.
Mixing
An 8 m conveyor feeds the batched material to the JS500 mixer.
Feeding
Mixed material travels by conveyor to the main machine hopper.
Moulding
The QT5-15 combines hydraulic mould movement with vibration.
Transfer
The pallet feeder and block conveyor move formed products out of the moulding area.
Stacking
The stacker handles loaded pallets before the products go to curing.
Equipment
The equipment behind each stage
As described in the QT5-15 installation and operation manual. Final scope depends on the confirmed order.
- 01
PLD1200 batching station
Three aggregate bins with a weighing hopper on load cells, discharging onto the mixer feed conveyor.
- 02
Batching-to-mixer conveyor
8 m belt conveyor receiving material from the PLD1200 discharge hopper.
- 03
JS500 mixer
Mixes the batched material before it is conveyed to the main machine.
- 04
Main machine feeding conveyor
Inclined belt conveyor carrying mixed material to the QT5-15 hopper.
- 05
QT5-15 main machine
Hydraulic upper and lower mould movement, material feeding box and vibration platform.
- 06
Hydraulic station and PLC control cabinet
Hydraulic pump, oil tank with water cooling, and the control panel for automatic and manual operation.
- 07
Pallet feeder and block conveyor
Feeds empty pallets into the moulding area and moves formed products out.
- 08
Stacker
Automatic stacker running on rails at the end of the block conveyor.
Complete QT5-15 line overview.
Planning the line
- The whole production line covers an area of approximately 35 × 21 m.
- The manual suggests a production workshop of 35 × 12 m plus 8 × 9 m, with a clear height of more than 6 m.
- Electrical supply: 380 V, 50 Hz, three-phase.
- Site preparation, foundations and services must follow approved project drawings.
Configuration, moulds, product dimensions and achievable output must be confirmed for your project before ordering. Line arrangement and supplied equipment depend on the confirmed order.